IF-SensorR25 – Robust 3D measurement in production

IF-SensorR25 is a solid optical 3D measurement instrument for automated form and roughness measurement in production. The sensor is integrated into a production line and delivers high resolution, repeatable and traceable results when measuring surface characteristics in the μm or sub-μm range. Therefore, the IF-SensorR25 is a platform that enables the use of the same measurement process both in-line and in ameasurement laboratory. Standardized interfaces (e.g. QDAS) support an easy and quick integration into production allowing comparable measurements. In combination with a collaborative 6-axis robot, IF-SensorR25 is used as a collaborative system – “Cobot” – for flexible quality assurance and the measurement of microstructures on large components.

Technical specifications

Measurement principle non-contact, optical, three-dimensional, based on Focus-Variation
Positioning volume (Z) 25 mm (mot.)
Objective magnification 10x 20x 50x 2xSX 5xAX 10xAX 20xAX 50xSX
Working distance mm 17.5 16 10.1 34 34 33.5 20 13
Lateral measurement range (X,Y)
(X x Y)
mm
mm²
2
4
1
1
0.4
0.16
10
100
3.61
13.03
2
4
1
1
0.4
0.16
Vertical resolution nm 100 50 20 3500 460 130 70 45
Height step accuracy (1 mm) % 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Min. measurable roughness (Ra) µm 0.3 0.15 0.08 n.a. n.a. 0.45 0.25 0.15
Min. measurable roughness (Sa) µm 0.15 0.075 0.05 n.a. n.a. 0.25 0.1 0.08
Min. measurable radius µm 5 3 2 20 10 5 3 2